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Streamlining MEP Construction with Offsite Manufacturing (OSM)

Julianne Mattecheck

Fabrication Sales Representative

20 September 2024

In the rapidly evolving construction industry, efficiency is paramount. Stakeholders are always looking for methods to streamline construction processes, shorten project timelines, cut costs, and uphold high-quality standards. Offsite Manufacturing (OSM) provides a comprehensive solution to these challenges. By moving a sizable portion of the building process to a controlled setting, stakeholders can execute projects with greater precision, mitigate risks, and maximize value. 

What is OSM? 

OSM is the process of constructing a known portion of the scope in a controlled manufacturing environment. This method includes modular construction, prefabrication, kitting, and simplifying material movements in the field. By reducing the amount of on-site labor, OSM ensures faster construction timelines and greater cost efficiency. 

How OSM Streamlines Construction 

  1. Reduced On-Site Time: By shifting much of the building process to a factory, stakeholders can minimize reliance on weather conditions and labor availability at the construction site. This is particularly beneficial for MEP (mechanical, electrical, and plumbing) installations, where precision and timely completion are crucial. The factory-controlled process also reduces the potential for construction delays, allowing stakeholders to fast-track projects and maintain a competitive edge in the market. 
  2. BIM + OSM = Success: OSM improves project coordination by fostering early collaboration between the field and design teams, leading to a more complete and refined outcome. This proactive method simplifies material selection and purchasing, reducing the risk of material delays on-site. Early coordination decreases the likelihood of having to redo work in the field. Completing the design early brings significant benefits throughout the entire project. 
  3. Enhanced Project Coordination: OSM and modular construction enhance project coordination by consolidating much of the work into a single controlled environment. This simplifies the complexity of MEP installations by reducing the number of subcontractors required onsite. Stakeholders can collaborate directly with their OSM provider, ensuring that MEP components are built to exact specifications before arriving at the site, streamlining communication, and reducing project complexity. 
  4. Improved Quality Control: OSM offers better oversight during the building process, with each aspect of the project subjected to rigorous quality checks in a controlled factory environment. This ensures consistent quality across all units, resulting in fewer costly errors and rework, and improving the cost efficiency of MEP installations. 
  5. Cost Efficiency: Traditional construction often faces cost overruns, but OSM mitigates these risks by offering more predictable costs. The efficient use of materials in a factory-built environment minimizes waste, contributing to greater sustainability. Stakeholders also benefit from shorter project timelines, reducing overhead costs such as extended construction loans and site management fees. For both large-scale commercial developments and specialized MEP projects, OSM offers substantial financial advantages. 
  6. Risk Mitigation: By centralizing production in a controlled setting, stakeholders can plan and execute MEP installations with greater certainty. Fewer on-site labor requirements also mean reduced exposure to risks such as accidents or delays caused by bad weather, ensuring a smoother and more efficient construction process. 

OSM’s Real-World Benefits 

With continued labor shortages, complex international material logistics, and an economy that's poised for a rebound, offsite manufacturing is going to be the way of the future. Its adoption is paramount to the success of the construction industry and to our nation's economy. Whether you are working on a large-scale development or a more specialized project, OSM helps you reduce costs, improve construction quality control, and meet tight deadlines—all while delivering superior results. 

Get in touch with us today to explore how OSM can transform your next project. 

Questions or Comments?

For media inquiries or related questions, please contact info@umci.com

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